Easter Glentore Wind Farm

Easter Glentore is a wind farm situated between Glasgow and Edinburgh. This project entailed the jacking of two substation transformer units back to their original level.

The very poor ground was a mixture of soft undisturbed peat along with 5.5m of infilled stone that had over a period settled and caused the substation units to subside on one side. The movement of these units, both weighing in at around 12t was putting the underground electricity cables which are fed from the wind turbine at risk of damage.

ABC Anchors were asked to install screw piles along the subsiding edge of both substation units and bring them back to level using underpinning jacking brackets.The project needed careful planning due to the potential damage to the underground cables during the pile installation and the cost of having the wind turbine shut down for longer than necessary.

As always with the underpinning process, careful excavation to expose the footings was the first operation. The units were both set on 300mm thick concrete slabs so once the underside of these had been exposed localised pockets could be cleared away under the edge of the slab to allow for the jacking plates. The piles could then be installed using the ABC 500X torque head mounted on a 5t excavator. 4 piles were used on the smaller unit and 7 and the larger one. All the piles needed to be installed to 4kNm of torque which meant they were 6m deep in order to penetrate the hard undisturbed layer which started at 5.5m.

Once all the piles were in place the jacking brackets could be fitted and the jacking up process could begin. Care is always taken during this process to ensure the structure is loaded equally and no damage is incurred.

40kN hydraulic jacks were used on each pile making the leveling of the units a simple operation. With the piles all preloaded equally and the units back to level the jacking brackets could be locked in place using the M16 threaded bars and the jacks removed.

Finally the excavated soil is replaced with a type 1 scalpings and compacted to ensure there is no movement between the piles and the foundation.

Customer Comments

This was our first time using a screw piling system and I would highly recommend it, I would give the guys a 10/10!

Darren Hendry

CLM – Ferry Bridge

Ferry Bridge is an historic suspension bridge in Burton on Trent which was in need of refurbishment work during October 2015.
In order to carry out the repairs to the bridge a scaffolding system was required to be set up to allow access for the contractors. The Scaffold system would rely on the screw piles to act as the full support. The loading on the anchors would be both the weight of the system and also the side loadings from the river current and any debris floating down stream.

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Installation Packages

Package Choices

We can offer several packages for the supply and installation of our screw piles.

We can supply the piles and recommend an installer who will offer a full installation pile log with guarantee of work.

We can supply the piles and hire out the installation equipment for you to install.

Training courses at our premises or onsite (How to correctly use our equipment to install screw piles).

Onsite guidance.


Torque Heads

400H
400H

500X / XG
500X / XG

650H
650H

1600X
1600X

2500X / XG
2500X / XG

All our torque heads are manufactured by our sister company Autoguide Equipment and can be either purchased or hired from us. This can be on a daily or weekly basis.

Downloads

ABC Torque Heads

Solar panel installation

Solar Panel Installation

Screw Piles offer a fast, accurate and versatile method for installing solar panel foundations on solar farms. The screw piles resist both uplift and compressive loads.

With a wide range of hydraulic torque heads and vibrating post installers, ABC Anchors offer the complete package.

 

Downloads

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Wind & Solar Leaflet

Equipment Hire

Screw Pile Installation Equipment Hire

ABC Anchors offer a range of Autoguide’s screw pile specific torque heads for hire. All torque heads come equipped with torque gauge for driving screw piles to the required installation torque.

Installers for 60R Piles

400H Hand-held Anchor Drive

Our 400H portable anchor installer is available with or without the hydraulic power pack and is ideal for use in confined spaces or areas of limited access. We hire this machine for installing our 60R screw piles, to accommodate loads up to 48kN.

500X / XG Torque Head

We have a range of mounting brackets to attach the 500X to excavators from 1.5 to 6 tonnes. This allows anchor installation at a wide range of angles. When access is not an issue, installation using the 500X instead of our handheld equipment allows our 60R screw piles to accept loads up to 60kN.

400H
400H

500X / XG
500X / XG

Installers for 76R Piles

650H Hand-held Anchor Drive

The 650H portable anchor installer is available with or without the hydraulic power pack and is ideal for use in areas of limited access much like the 400H. This larger handheld machine can accommodate loads up to 73kN with our 76R screw piles.

1600X

The 1600X is the torque head of choice for installing our 76R screw piles, accepting loads up to 180kN. It can be mounted using a range of brackets to excavators from 4 to 7 tonnes.

650H
650H

1600X
1600X

Installers for 89R Piles

2500X

The 2500X is an excavator mounted torque head for use with 89R screw piles. Our largest pile can accept loads up to 250kN and must be installed using an excavator from 4 to 10 tonnes. The torque head is shown here with the Gimbal bracket, which allows installation when head room or the excavator boom arm length is an issue; mounting on the side of the head rather than the top.

2500X / XG
2500X / XG

Soil Test Probe

The soil test probe is used to determine the soil conditions on site where no soil investigation information is available. Torque readings are recorded at 250mm intervals to provide an indication of the properties of the soil. These readings can be easily correlated against SPT value charts to determine the soil type and it’s suitability for accepting screw piles.

As a general rule, screw piles are not designed to penetrate solid bedrock, nor are they able to penetrate through obstructions such as boulders or buried concrete. However most other soil types are acceptable.

Being hand driven or with a high torque battery drill, the data produced allows the engineer to design the most suitable pile configuration for the calculated loads.

On many small projects use of this equipment can result in overall price reduction (especially compared to a full ground investigation), with a high level of confidence in the finished result.

Soil Test Probe
Soil Test Probe